Course Description
A course that prepares individuals to repair automotive, uni‐bodies, fenders, and
frames of automobiles. Includes instruction in non‐structural and structural repairs.
This course is based on the Automotive Service Excellence (ASE) automotive collision
task list and the I‐CAR training program. Work ethics and productivity are an integral
part of the classroom and laboratory activities of this program.
* SkillsUSA PDP requirements ‐ optional but recommended
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Core Standards of the Course
Standard 01
Students will be able to understand and demonstrate vehicle preparation.
Objective 0101
Understand safety practices related to personal protection, vehicle lifts, and hand and power equipment. (1A1)
Objective 0102
Interpret damage report information and plan a repair sequence for a damaged vehicle. (1A2)
Objective 0103
Remove dirt, grease, wax, and corrosion protection from the repair area. (1A3)
Objective 0104
Protect panels and parts adjacent to the repair area. (1A4)
Standard 02
Students will be able to understand and demonstrate panel replacement and alignment.
Objective 0201
Select and understand how to use panel replacement and alignment tools. (1B1)
Objective 0202
Select and understand fastener applications and repair procedures. (1B2)
Objective 0203
Determine the panel alignment method. (1B3)
Objective 0204
Remove and reinstall the bumper, fascia, and header panel. (1B4)
Objective 0205
Remove, install, and align hoods, deck lids, and hatches. (1B5)
Objective 0206
Remove, reinstall, and align fenders, doors, and tailgates. (1B6)
Objective 0207
Understand how to select and use the proper tools. (1B7)
Standard 03
Students will be able to understand and demonstrate working with trim and hardware.
Objective 0301
Select and understand how to use trim removal tools. (1C1)
Objective 0302
Remove and install interior door trim panels. (1C2)
Objective 0303
Remove and install a door lock and handle assembly. (1C3)
Objective 0304
Remove and install decklid lock cylinders. (1C4)
Objective 0305
Remove and install exterior trim and moldings. (1C5)
Objective 0306
Remove and install pinstripes, decals, and emblems. (1C7)
Standard 04
Students will be able to understand and demonstrate metal straightening.
Objective 0401
Identify the necessary tools to straighten damaged sheet metal. (1D1)
Objective 0402
Straighten a damaged metal panel close to its original contours. (1D2)
Standard 05
Students will be able to understand and demonstrate the use of body fillers.
Objective 0501
Select and understand the correct filler and tools needed to perform final finishing. (1E1)
Objective 0502
Properly clean and prepare the repair area before applying plastic filler. (1E2)
Objective 0503
Properly mix and apply plastic body filler to a properly prepared area. (1E3)
Objective 0504
Properly prepare and apply specialty fillers. (1E4)
Objective 0505
Restore the original contour and shape of a straightened panel using plastic body filler. (1E5)
Standard 06
Students will be able to understand and demonstrate MIG welding.
Objective 0601
Describe metal joining methods and identify where each method is suitable in automotive sheet metal repair. (3A1)
Objective 0602
Explain and demonstrate all applicable personal and shop safety steps, along with vehicle protection measures, to be followed when welding and cutting. (3A2)
Objective 0603
Properly set up a MIG welder for welding automotive sheet metal. (3A4)
Objective 0604
Run a test weld, and tune the welder for the welds being made. (3A5)
Objective 0605
Clean, assemble, and complete a butt joint with backing in various welding positions; visually inspect and destructively test the weld. (3A6)
Objective 0606
Complete a fillet weld lap joint, visually inspect it, and destructively test the weld. (3A7)
Objective 0607
Complete a plug weld, visually inspect it, and destructively test the welds. (3A8)
Standard 07
Students will be able to understand and demonstrate the cutting and heating processes.
Objective 0701
Make a weld bead using an oxyacetylene torch. (3B1)
Objective 0702
Describe the different brazing processes, and identify where each can be used. (3B2)
Objective 0703
Set up and use a plasma arc cutter. (3B4)
Standard 08
Students will be able to understand and demonstrate how to analyze damage.
Objective 0801
Analyze various types of vehicle damage. (2A1)
Objective 0802
Interpret body dimension specification sheets. (2A2)
Objective 0803
Select and set up various types of measuring systems used for damage analysis. (2A3)
Objective 0804
Diagnose vehicle length and width damage with tram gauge. (2A4)
Objective 0805
Diagnose centerline misalignment with centering gauges. (2A5)
Objective 0806
Diagnose vehicle height damage with datum line gauges. (2A6)
Objective 0807
Diagnose damage with universal measuring system. (2A7)
Objective 0808
Diagnose damage with dedicated fixture system. (2A8)
Objective 0809
Diagnose damage with computerized measuring system. (2A9)
Standard 09
Students will be able to understand and demonstrate straightening of structural parts.
Objective 0901
Mount and anchor vehicle to pulling system. (2A1)
Objective 0902
Select and understand how to use various types of pulling equipment. (2A2)
Objective 0903
Apply knowledge of working with high‐strength steel (HSS). (2A3)
Objective 0904
Apply cold and hot stress method. (2A4)
Objective 0905
Pull and straighten front end damage. (2A5)
Objective 0906
Pull and straighten rear end damage. (2A6)
Objective 0907
Pull and straighten side damage. (2A7)
Objective 0908
Pull and straighten roof damage. (2A8)
Standard 10
Students will be able to understand and demonstrate full or partial panel replacement.
Objective 1001
Understand the principles of full or partial panel replacement.
Objective 1002
Select and understand the use of various types of joints used in sectioning.
Objective 1003
Repair and replace a rail assembly.
Objective 1004
Repair and replace rail sections.
Objective 1005
Repair and replace rocker panel.
Objective 1006
Repair and replace A‐pillar.
Objective 1007
Repair and replace B‐pillar.
Objective 1009
Complete full body section repair.
Objective 1008
Repair and replace floor pan and trunk floor.
Standard 11
Students will be able to understand and demonstrate stationary glass replacement.
Objective 1101
Identify and select different types of automotive glass.
Objective 1102
Select and understand how to use stationary glass removal tools.
Objective 1103
Remove stationary glass using full or partial cutout methods.
Objective 1104
Select and understand how to use stationary glass adhesives.
Objective 1105
Install stationary glass.
Objective 1106
Repair stationary glass.
Standard 12
Students will be able to understand and demonstrate how to restore corrosion protection.
Objective 1201
Understanding corrosion principles and factory corrosion protection.
Objective 1202
Repair methods and materials for corrosion.
Objective 1203
Protecting enclosed interior surfaces.
Objective 1204
Protecting weld areas and exposed seams.
Objective 1205
Protecting exposed interior surfaces.
Objective 1206
Protecting exposed exterior surfaces, trim, and accessories.
Standard 14
The student will understand the need for professional development.
Objective 1401
Complete a personal inventory.
Objective 1402
Set and meet goals.
Objective 1403
Be self-motivated.
Objective 1404
Know how to make decisions.
Objective 1405
Know how to manage time.
Objective 1406
Organize personal belongings and lab equipment.
Objective 1407
Learn to communicate verbally.
Objective 1408
Write effective communications.
Objective 1409
Establish a personal reading program.
Objective 1410
Develop effective work skills and attitudes.
Objective 1411*
Master a working knowledge of SkillsUSA.
- Learn the acronym SkillsUSA.
- State the SkillsUSA motto.
- State the SkillsUSA creed.
- Learn the SkillsUSA colors.
- Describe the official SkillsUSA dress.
- Describe the procedure for becoming a SkillsUSA officer.
Standard 15
The student will understand the need for leadership skills.
Objective 1501
Serve on a committee.
Objective 1502
Prepare an agenda.
Objective 1503
Assist in planning a meeting.
Objective 1504
Review basic parliamentary procedure.
Objective 1505
Participate in a school project.
Objective 1506
Attend a community meeting.
Objective 1507
Practice effective speaking.
Objective 1508
Present a three- to five-minute talk.
Objective 1509
Implement a leadership project.
Objective 1510*
Master a working knowledge of SkillsUSA.
- Describe the meaning of the SkillsUSA emblem.
- State the SkillsUSA pledge.
- Describe the duties of a SkillsUSA officer.
Standard 16
The student will understand the need for career planning.
Objective 1601
Define your future occupation.
Objective 1602
Survey employment opportunities.
Objective 1603
Report on a trade journal article.
Objective 1604
Explore opportunities for advanced training.
Objective 1605
Conduct a worker interview.
Objective 1606
Contact a professional association.
Objective 1607
Explore entrepreneurship opportunities.
Objective 1608
Give a talk about your career.
Objective 1609
Review career goals.
Standard 17
The student will understand the importance of employability and work habits.
Objective 1701
Develop a list of work standards to follow at school and on the job.
Objective 1702
Evaluate your personal ethics.
- Evaluate your personal ethics against acceptable workplace ethics.
Objective 1703
Build a job search network.
Objective 1704
Find job leads.
Objective 1705
Write a resume.
Objective 1706
Create a job portfolio.
Objective 1707
Complete a job application.
Objective 1708
Write a business letter and memo.
Objective 1709
Participate in an actual or simulated job interview.
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