Collision Refinishing & Painting
Course Introduction
Core Standards of the Course
Strand 1
Students will participate in personal and leadership development activities through SkillsUSA or another appropriate career and technical student organization.
Standard 1
Student will use communication skills to effectively communicate with others.
Standard 2
Student will effectively use teamwork to respectfully work with others.
Standard 3
Student will use critical thinking and problem-solving skills.
Standard 4
Student will be dependable, reliable, steady, trustworthy, and consistent in performance and behavior.
Standard 5
Student will be accountable for results.
Standard 6
Be familiar with the legal requirements and expectations of the course.
Strand 2
Students will participate in work-place readiness activities.
Standard 1
Student will demonstrate employability skills.
Standard 2
Student will participate in a work-based learning experience outside the classroom.
Strand 3
Students will understand and demonstrate safety and environmental practices.
Standard 1
Identify and take necessary precautions with hazardous operations and materials according to federal, state, and local regulations.
Standard 2
Identify safety and personal health hazards according to OSHA guidelines and the "Right to Know Law".
Standard 3
Inspect spray environment and equipment to ensure compliance with federal, state and local regulations, and for safety and cleanliness hazards.
Standard 4
Select and use a NIOSH approved air purifying respirator. Inspect condition and ensure fit and operation. Perform proper maintenance in accordance with OSHA Regulation 1910.134 and applicable state and local regulation.
Standard 5
Select and use a NIOSH approved supplied air (Fresh Air Make-up) respirator system. Perform proper maintenance in accordance with OSHA Regulation 1910.134 and applicable state and local regulation.
Standard 6
Select and use the proper personal safety equipment for surface preparation, spray gun and related equipment operation, paint mixing, matching and application, paint defects, and detailing (gloves, suits, hoods, eye and ear protection, etc.).
Performance Skill
Understand and demonstrate safety and environmental practices.
Strand 4
Students will understand and demonstrate proper surface preparation.
Standard 1
Inspect, remove, store, protect, and replace exterior trim and components necessary for proper surface preparation.
Standard 2
Soap and water wash entire vehicle; use appropriate cleaner to remove contaminants.
Standard 3
Inspect and identify type of finish, surface condition, and film thickness; develop and document a plan for refinishing using a total product system.
Standard 4
Remove paint finish as needed.
Standard 5
Properly sand areas to be refinished.
Standard 6
Identify and select appropriate sand paper to featheredge areas to be refinished.
Standard 7
Apply suitable metal treatment or primer in accordance with total product systems.
Standard 8
Mask and protect other areas that will not be refinished.
Standard 9
Demonstrate different masking techniques (recess/back masking, foam door type, etc.).
Standard 10
Mix primer, primer-surfacer and primer-sealer following paint manufacturers technical data sheet instructions.
Standard 11
Identify a complimentary color or shade of undercoat to improve coverage.
Standard 12
Apply primer onto surface of repaired area; demonstrating control of primer application by keeping the areas small as possible.
Standard 13
Apply two-component finishing filler to minor surface imperfections.
Standard 14
Guide coat and block sand area with correct grade/grit sandpaper to which primer-surfacer has been applied.
Standard 15
Dry sand area to which two-component finishing filler has been applied.
Standard 16
Remove dust from area to be refinished, including cracks or moldings of adjacent areas.
Standard 17
Clean area to be refinished using a recommended final cleaning solution.
Standard 18
Remove, with a tack rag, any dust or lint particles from the area to be refinished.
Standard 19
Apply suitable primer sealer to the area being refinished.
Standard 20
Scuff sand to remove nibs or imperfections from a sealer.
Standard 21
Apply stone chip resistant coating.
Standard 22
Restore caulking and seam sealers to repaired areas and replacement panels as required.
Standard 23
Prepare adjacent panels for blending using paint manufacturers procedures.
Standard 24
Identify the types of rigid, semi-rigid or flexible plastic parts to be refinished; determine the materials needed, preparation, and refinishing procedures.
Standard 25
Identify metal parts to be refinished; determine the materials needed, preparation, and refinishing procedures.
Standard 26
Identify chip resistant coatings and texture match.
Standard 27
Identify caulking and seam sealers that may need replacement.
Standard 28
Identify refinishing guidelines for stationary glass flange areas to be refinished.
Performance Skill
Understand and demonstrate proper surface preparation.
Strand 5
Students will safely operate, clean, and maintain spray guns and related equipment.
Standard 1
Inspect, clean, and determine condition of spray guns and related equipment (air hoses, regulators, air lines, air source, spray environment, and fillers).
Standard 2
Select spray gun setup (fluid needle, nozzle, and cap) for product being applied.
Standard 3
Test and adjust spray gun using fluid, air and pattern control valves.
Standard 4
Demonstrate an understanding of the operation of pressure spray equipment.
Performance Skill
Safely operate, clean, and maintain spray guns and related equipment.
Strand 6
Students will correctly mix, match and apply paint.
Standard 1
Identify color code by manufacturer’s vehicle information label.
Standard 2
Shake, stir, reduce, catalyze/activate, and strain refinish materials.
Standard 3
Apply finish using appropriate spray techniques (gun arc, angle, distance, travel speed, and spray pattern overlap) for the finish being applied.
Standard 4
Apply selected product on test or let-down panel; check for color match, properly store and maintain a color catalog.
Standard 5
Understand the application of single stage topcoats.
Standard 6
Apply basecoat/clearcoat for panel blending, panel refinishing and cut-in’s.
Standard 7
Apply basecoat/clearcoat for overall refinishing.
Standard 8
Remove nibs or imperfections from basecoat.
Standard 9
Identify product expiration dates as applicable.
Standard 10
Refinish plastic parts.
Standard 11
Apply multi-stage coats for panel blending and overall refinishing.
Standard 12
Identify and mix paint using a formula.
Standard 13
Identify poor hiding colors; determine necessary action.
Standard 14
Tint color using formula to achieve a blendable match.
Standard 15
Identify alternative color formula to achieve a blendable match.
Standard 16
Identify the materials, equipment, and preparation differences between solvent and waterborne technologies.
Performance Skill
Correctly mix, match, and apply paint.
Strand 7
Students will understand causes and demonstrate cures of paint defects.
Standard 1
Identify blistering (raising of the paint surface); correct the cause(s) and the condition.
Standard 2
Identify a dry spray appearance in the paint surface; correct the cause(s) and the condition.
Standard 3
Identify the presence of fish-eyes (crater-like openings) in the finish; correct the cause(s) and the condition.
Standard 4
Identify lifting; correct the cause(s) and the condition.
Standard 5
Identify clouding (mottling and streaking in metallic finishes); correct the cause(s) and the condition.
Standard 6
Identify orange peel; correct the cause(s) and the condition.
Standard 7
Identify overspray; correct the cause(s) and the condition.
Standard 8
Identify solvent popping in freshly painted surface; correct the cause(s) and the condition.
Standard 9
Identify sags and runs in paint surface; correct the cause(s) and the condition.
Standard 10
Identify sanding marks or sandscratch swelling; correct the cause(s) and the condition.
Standard 11
Identify contour mapping/edge mapping; correct the cause(s) and the condition.
Standard 12
Identify color difference (off-shade); correct the cause(s) and the condition.
Standard 13
Identify tape tracking; correct the cause(s) and the condition.
Standard 14
Identify low gloss condition; correct the cause(s) and the condition.
Standard 15
Identify poor adhesion; correct the cause(s) and the condition.
Standard 16
Identify paint cracking (shrinking, splitting, crowsfeet or line-checking, micro-checking, etc.); correct the cause(s) and the condition.
Standard 17
Identify corrosion; correct the cause(s) and the condition.
Standard 18
Identify dirt or dust in the paint surface; correct the cause(s) and the condition.
Standard 19
Identify water spotting; correct the cause(s) and the condition.
Standard 20
Identify finish damage caused by bird droppings, tree sap, and other natural causes; correct the condition
Standard 21
Identify finish damage caused by airborne contaminants (acids, soot, rail dust, and other industrial-related causes); correct the condition.
Standard 22
Identify die-back conditions (dulling of the paint film showing haziness); correct the cause(s) and the condition.
Standard 23
Identify chalking (oxidation); correct the cause(s) and the condition.
Standard 24
Identify bleed-through (staining); correct the cause(s) and the condition.
Standard 25
Identify pinholing; correct the cause(s) and the condition.
Standard 26
Identify buffing-related imperfections (swirl marks, wheel burns); correct the condition.
Standard 27
Identify buffing-related imperfections (swirl marks, wheel burns); correct the condition.
Performance Skill
Understand causes and demonstrate cures of paint defects.
Strand 8
Students will perform final detailing operations.
Standard 1
Apply decals, transfers, tapes, stone guards, moldings, and emblems, etc.
Standard 2
Sand, buff and polish fresh finish to remove defects and texture as required. Buff and polish finish to remove defects as required.
Standard 3
Sand, buff and polish existing finish to recondition defects as required, match existing finish.
Standard 4
Clean interior, exterior, and glass.
Standard 5
Clean body openings (door jambs, gaps, and edges, etc.).
Standard 7
Perform vehicle clean-up; complete quality control using a checklist.
Standard 8
Measure and record film thickness before and after buffing.
Standard 9
Perform nib sanding to remove small imperfections as required.
Performance Skill
Perform final detailing operations.
http://www.uen.org - in partnership with Utah State Board of Education (USBE) and Utah System of Higher Education (USHE). Send questions or comments to USBE Specialist - Brent Cox and see the CTE/Transportation, Distribution & Logistics website. For general questions about Utah's Core Standards contact the Director - THALEA LONGHURST. These materials have been produced by and for the teachers of the State of Utah. Copies of these materials may be freely reproduced for teacher and classroom use. When distributing these materials, credit should be given to Utah State Board of Education. These materials may not be published, in whole or part, or in any other format, without the written permission of the Utah State Board of Education, 250 East 500 South, PO Box 144200, Salt Lake City, Utah 84114-4200.